Hot Dip Galvanising Specification

The Standard Behind the Protection

ISO 1461:2022 — Defined Performance

This standard sets the requirements for hot-dip galvanised coatings on fabricated iron and steel, including coating thickness, appearance and inspection criteria. It provides a consistent basis for assessing the completed galvanised product and its corrosion protection.

The galvanising process includes the preparation and cleaning of fabricated steel before full immersion in molten zinc. Removing surface contaminants allows the molten zinc to react directly with the steel, forming a metallurgically bonded protective coating across accessible surfaces.

01 — Standard & Quality

Hot-dip galvanising must be carried out in accordance with ISO 1461:2022, which specifies requirements for coatings on fabricated iron and steel articles.

A robust quality management system, such as ISO 9001 or equivalent, supports consistent quality assurance.

02 — Traceability

Full component traceability should be maintained throughout the galvanising process, helping ensure materials can be identified and tracked through each stage of production.

This provides a clear record throughout the process and supports consistent quality control and accountability.

03 — Inspection & Repair

Following galvanising, components should be inspected to confirm the required minimum coating thickness and identify any surface defects.

Any areas requiring renovation should be repaired using appropriate methods in accordance with ISO 1461:2022.

04 — Packaging & Technical Support

Galvanised components should be suitably packaged prior to despatch to protect the finished coating during transportation.

The galvaniser should also be a member of the Galvanizers Association, providing access to independent technical guidance and support for specifiers.

How the Protection Performs

✓ Internal & External Coverage
Protects internal and external surfaces accessible to the galvanising process.

✓ Abrasion Resistance
Zinc-iron alloy layers provide a tough, hard-wearing surface.

✓ Edge Protection
Provides effective protection around edges and corners.

✓ Corrosion Protection
Provides long-term protection for steel in demanding outdoor environments.

✓ Sacrificial Protection
The zinc coating helps protect the steel if the surface is damaged.

✓ Factory-Controlled Process
Delivers consistent, repeatable results.

Need More Information?

Want to learn more about the benefits of hot-dip galvanising? Visit Why Hot-Dip Galvanising, or contact us and we’ll be happy to talk you through how our galvanising specification applies to Urbanfab products.